Elcometer 270 Pinhole Detector
The Elcometer 270 Pinhole Detector is a professional-grade, low-voltage instrument that sets a new standard in holiday detection for thin and delicate coatings. Using the industry‑standard wet‑sponge method (≤ 90 V), it reliably identifies microscopic pores without damaging the coating—ideal for powder, thin film, or insulated finishes up to 500 µm (20 mils.
Product Capabilities
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Voltage selection: Dual‑voltage (9 V & 90 V) or triple‑voltage (9 V, 67.5 V, 90 V for U.S. standards)
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Max coating thickness: up to 300 µm at 9 V; 500 µm at higher voltages
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Auto-calibration: Self-tests voltage/sensitivity on start-up or voltage change
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Alerts: Visual LED and audible beeps signal pinhole detection and low battery
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Wand versatility: Integral or removable wand; multiple interchangeable tips for reach and surface types
Industries of Use
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Protective coatings & corrosion monitoring
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Industrial finishing & powder coating lines
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Aerospace & automotive paint testing
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Marine & oil-and-gas structures
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Pipeline & tank inspections
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Pipeline refurbishment & infrastructure maintenance
Features:
1. Wet‑sponge pinhole testing: Uses low-voltage with dampened sponge to avoid coating damage:contentReference[oaicite:24]{index=24}.
2. Voltage modes: 270/3 model: 9 V + 90 V; 270/4 adds 67.5 V (U.S. standard):contentReference[oaicite:25]{index=25}.
3. Auto calibration: 4‑second self-test on power-up or voltage change:contentReference[oaicite:26]{index=26}.
4. Alarm indicators: LED flash and beep when a defect is found; separate LED for battery status:contentReference[oaicite:27]{index=27}.
5. Wand and accessories: Interchangeable wands—including rollers, telescopic extensions—and snag-proof quick-release cables:contentReference[oaicite:28]{index=28}.
Applications:
1. Pinpoint pinholes in powder coatings on steel panels
2. Inspect insulated pipe systems without breaking coating integrity
3. QA testing on automotive body panels for porosity
4. Marine hull & deck coating inspections
5. Internal tank lining validation
6. Structural steel coating checks in fabrication shops
7. Pipeline weld seam integrity tests
8. Industrial equipment reset coating inspections
9. Thin-film electronic component coatings
10. Spot checks during multi-stage coating processes
11. Field maintenance checks in remote or hard-to-reach areas
12. Protective coating audit during asset commissioning
Full Specifications
Specification | Details |
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Voltage Ranges | 270/3: 9 V & 90 V 270/4: 9 V, 67.5 V & 90 V |
Coating Thickness | 9 V: ≤ 300 µm (12 mils) 67.5 V/90 V: ≤ 500 µm (20 mils) |
Sensitivity | 9 V: 90 kΩ ±5% 67.5 V: 125 kΩ ±5% 90 V: 400 kΩ ±5% |
Battery Life | 9 V: ~200 hr 67.5 V: ~100 hr 90 V: ~80 hr (3× AA batteries) |
Dimensions | 210 × 42 × 37 mm (8.3 × 1.7 × 1.5 in) |
Weight | ≈ 610 g (21 oz) incl. batteries & wand |
Operating Temp Range | 0 °C to 50 °C |
Standards | AS 3894.2; ASTM D5162-A/G6/G62-A; BS 7793-2; ISO 8289-A/14654; JIS K6766; NACE RP/SP0188; TM0384 |